Creating the Beauty of Nature with Craftsmanship
[Factory Introduction and Development History]
Founded in 2005, our factory started from a small handicraft workshop in Yiwu, Zhejiang, and has now developed into an industry benchmark enterprise covering an area of 120 acres and an annual production capacity of over 8 million pieces. With his unique insights into decorative aesthetics, the founder, emerged in the bidding for the 2008 Beijing Olympic Games venue decoration project and successfully provided customized simulation green plant walls for the Water Cube, thus opening the road to industrial development.
In 2015, the industry’s first fully automatic UV protective coating production line was built to overcome the technical bottleneck of easy fading of outdoor products. In 2020, the German KUKA robotic arm weaving system was invested and introduced to increase the grass density of artificial turf to 28,000 needles/㎡, meeting the FIFA certification standards of FIFA. At present, the products are exported to 32 countries and regions including Europe, America, and the Middle East, and strategic cooperation has been established with world-renowned brands such as Disneyland and Hilton Hotels.
【Four core competitive advantages】
Continuous breakthroughs in the field of materials science
We have formed a research and development team composed of 12 polymer material experts, and the original “three-proof” (waterproof/anti-ultraviolet/anti-static) composite material has obtained a national invention patent . Through the 2000-hour QUV accelerated aging test, it is guaranteed that outdoor products will not deform or fade in extreme environments of -30℃ to 80℃. The flexible TPE stem material developed in conjunction with the Zhejiang University laboratory perfectly replicates the natural growth arc of plants, and the bending life test reaches more than 100,000 times.
Exemplary practice of green manufacturing
The factory has passed the ISO14001 environmental management system certification and uses food-grade PE raw materials and environmentally friendly water-based paint. The original residual material recycling system has achieved a 97% recycling rate for production waste and reduced PVC consumption by more than 800 tons per year. In 2023, a distributed photovoltaic power generation system will be built to achieve 60% self-sufficiency in production electricity. All products have passed international environmental certifications such as EU REACH and US CPSC.
Flexible customized service system
Equipped with a 3,000-square-meter sample R&D center, it has the fastest 72-hour proofing response speed in the industry. Relying on the self-developed 3D modeling system, it can accurately restore the plant morphology data provided by customers. It has customized a palm tree landscape that can withstand 60°C high temperatures for the Qatar World Cup stadium and created a 24K gold foil simulation floral device for the Dubai Burj Al Arab. Establish a CRM customer database to store more than 200,000 color schemes for customers to choose from.
Smart logistics network layout
Intelligent storage centers are set up in Ningbo, Shenzhen, and Qingdao, and the WMS storage management system is used to achieve 48-hour nationwide direct access. Overseas markets are through bonded warehouses in Duisburg, Germany and Los Angeles, USA, ensuring that European and American customers receive the goods within 7 working days. The self-developed order tracking system supports multi-language inquiries and provides real-time sea/air transport dynamic monitoring services.
[Four core selling points of the product]
Extreme bionic technology
Using micron-level digital printing technology, the leaf vein accuracy reaches 0.1mm, and the fan-shaped texture of ginkgo leaves and the serrated edges of maple leaves are truly restored. The flower part uses multi-layer gradient dyeing technology to achieve a natural transition of 12 levels from the center of the flower to the edge of the petals. The newly developed “dynamic simulation system” uses a built-in micro motor to make the branches and leaves sway naturally in the breeze, which has been applied to the landscaping project of Shanghai Disneyland.
Military-grade durability
The outdoor series products have passed the SGS wind resistance test (can withstand 10-level wind force) and 200kPa compression test (equivalent to off-road vehicle rolling). The artificial turf uses double-woven adhesive + glass fiber grid reinforcement technology, with a service life of more than 8 years. The anti-slip granular layer specially designed for football fields stabilizes the surface friction coefficient in the range of 0.6-0.8, meeting the FIFA Quality Pro certification standard.
Scenario-based solutions
For the wedding market, modular combination flower walls are launched to support the completion of 100 square meters of venue layout within 2 hours. The family series develops a magnetic adsorption potted system to achieve the free combination of wall green plants. The flame-retardant artificial tree dedicated to the golf course has passed the UL94 V-0 fireproof certification, and anti-static treatment is used to ensure safety in thunderstorms. The original “Green Acoustic Wall” series, with embedded sound-absorbing cotton, can reduce indoor noise by 25 decibels.
Low-carbon economic benefits
Compared with natural plants, the maintenance cost is reduced by 90%, and the artificial turf of the football field can save 1,500 tons/10,000 square meters of irrigation water each year. With a detachable structure design, the reuse rate of wedding decorations can reach 80%. The home decoration series is equipped with a self-cleaning nano-coating, and daily maintenance only requires a simple wipe every month. Provide old-for-new service, and retired products will be recycled and processed by the factory and enter the industrial raw material circulation system for the second time.
[Industry empowerment and social responsibility]
We have participated in the “Green Campus” public welfare project for 5 consecutive years, donating environmentally friendly simulated plant landscapes to schools in remote areas. In 2023, we will launch a veteran entrepreneurship support plan to provide exclusive product packages and store design services. In the future, we will continue to invest in the research and development of artificial intelligence design systems, with the goal of reducing the carbon footprint of the production process by 40% by 2025.
Through 17 years of dedicated efforts, XX Simulation Plant Manufacturing Factory is creating a sustainable natural aesthetic experience for global customers at a rate of one product every 2.8 seconds. Welcome to visit our official website or come to our Hangzhou headquarters showroom to experience the miracle of creation that perfectly integrates technology and nature.